Pallet Racking – 5 Common Mistakes You Should Avoid

There is no warehouse or storage facility without pallet racking. Efficient use of this may expand available storage space and raise the rate of warehouse production.

Pallet racks are regarded as the best time – and labour-saving choice among available options for warehousing goods and materials. These structures are utilised by businesses worldwide and can be discovered in places such as commercial activities, retail stores, and manufacturing facilities.

You may make your workplace safer by familiarising yourself with some of the most common problems that occur with pallet racks and learning how to avoid them.

Purchasing Poor or Low-Quality Pallet Racking

Low-quality pallet racking will probably break faster than the racking you need. Besides the fact that the racking will not hold your stock, it makes your workplace look sloppy and can lead to damaged stock. The risk of using damaged or poor condition racking also poses a safety risk to staff.

Investing in the appropriate pallet racking system will ensure that your materials can be safely managed and stored on pallets. Thus it is in your best interest to do so.

Stacking Loads Unevenly

This may seem like a very easy mistake to avoid, but actually, it is not. People tend to be careless and not realise that pallet rack systems have specific weight capacities which need to be acknowledged when loading your rack system. Excessive weight in a pallet rack system is a recipe for disaster. If not taken care of immediately, this problem may cause the racking to become unstable.

A lot of pallet racks will not support unevenly stacked loads. What this means is that you need to make sure that your packages are stacked evenly on the pallets and evenly distributed on the pallets to ensure that they will be safe on the racking system. Ensuring product is securely fixed to the pallet (by methods such as pallet wrap or strap) will help to aid safety.

Overutilisation and Excessive Loading

Pallet racks stretch storage space; however, if you overuse or overload the racking, it is likely to collapse. In addition, racking is only designed to withstand so much weight; if you exceed that weight, you are essentially putting your cargo and the racking at risk of collapse.

When transporting dangerous items, you must ensure that the pallets are adequately stabilised with the appropriate safety measures. You should also check pallets for damage before you use them.

Using Damaged or Cracked Pallets

Using a damaged pallet will put your business at risk. You are liable for considerable compensation if the pallet collapses and your stock falls. Make sure you check your pallets for damage and cracks before using them. If the pallet is damaged, make sure to replace it.

Insufficient Preventative Maintenance and Repair Work

It’s not enough to buy a pallet racking system and then leave it be; they require maintenance, not just occasional inspections but frequent preventative maintenance to ensure their stability and durability. For this reason, you should be able to quickly identify the problem and fix it before it becomes a severe problem.

Like any other part of your operation, you must keep your racking system in good working order. If you don’t, you might find yourself losing stock and risking danger to colleagues.


Pallet racking is extremely important for your business’s success and long-term stability. You must remember to keep it in good condition and maintain the pallets and the racking.

Are you searching for warehouse pallet racking? 3JC, one of the UK’s leading suppliers of new and used pallet racking, industrial shelving and plastic storage solutions, is here to offer you a wide selection of pallet racking and shelving. To solve your operation’s storage and shipping needs, contact us now!