Why AR 2 Bay Pallet Racking Could Be Your Best Storage Investment Yet

Pallet racking has become one of the most accessible storage solutions in modern warehouses and logistics centres. The Second World War saw its emergence, and this quickest way to store goods has changed how businesses handle their inventory management challenges.

AR 2 Bay Pallet Racking provides a practical solution to common warehouse concerns. It helps businesses that struggle with limited floor space or complex inventory management. The warehouse racking system reduces preparation times and cuts handling costs by a lot. It also minimises loading and unloading delays while making the best use of available space.

This piece shows how various pallet racking types can revolutionise your storage capabilities. You’ll learn everything needed to make smart decisions about your warehouse infrastructure investment.

UK warehouses face growing pressure to streamline processes while keeping costs down. Storage problems can trigger a chain of operational issues throughout your facility. AR 2 Bay Pallet Racking helps solve the most common warehouse challenges.

Space shortage ranks among the biggest problems for warehouse managers. Many facilities get pricey expansions or external storage once their warehouses fill up. The first signs of a cramped warehouse show up as operational difficulties for workers and equipment.

AR 2 Bay Pallet Racking gives you an immediate solution by focusing on vertical storage. This system makes the best use of your warehouse’s height instead of expanding the building footprint. You can:

The AR pallet racking reshapes the scene of space usage. It turns underused warehouses into efficient storage hubs by using every millimetre of your facility.

Travel time eats up about 55% of a warehouse selector’s time. On top of that, looking for items takes another 15%. This means workers spend over two-thirds of picking time on tasks that add no value.

AR 2 Bay Pallet Racking systems boost picking efficiency through:

The right setup lets these systems support different picking methods like batch picking, zone picking, and wave picking. These methods help workers complete more picks at once.

Poor inventory tracking creates major operational headaches. Reports show warehouses operating at over 90% capacity in 2022 affected nearly 60% of third-party logistics providers. Much of this comes from overstocking due to visibility concerns.

AR pallet racking combines smoothly with inventory management systems to solve these issues by:

Better visibility helps cut down both stockouts and excess inventory that ties up money and space. Clear tracking also prevents delivery delays that hurt customer satisfaction and market competitiveness.

Safety stays crucial for warehouse operations. About 2.4% of European workers reported workplace accidents in 2020. Poorly maintained or overloaded racks can cause expensive accidents, damage products, and seriously hurt workers.

AR pallet racking puts safety first:

SEMA rules require regular rack inspections using a traffic light system to spot and fix problems. This safety approach protects your inventory and staff while avoiding costly downtime from rack failures.

Smart businesses choose AR pallet racking systems when they need quality storage solutions. These systems stand out from competitors and will boost your warehouse efficiency.

AR pallet racks excel in manufacturing quality. Premium materials go into every component to handle tough daily warehouse operations. The company’s automated production line uses advanced profiling machines with laser measurement control. This setup delivers consistent quality across all parts.

AR racks last exceptionally long. You’ll get a 5-year quality guarantee against manufacturing defects and hidden flaws in main structural parts. This shows how much the company trusts its products and helps protect your investment.

The company added a groundbreaking traceability system to track components in 2016. You can now track every part throughout its life cycle, which makes maintenance and replacements much easier.

Your warehouse safety comes first. AR racks meet the toughest European safety standards. Special accessories help prevent accidents and keep both your inventory and workers safe.

The University of Mondragón partners with AR’s Research and Testing Lab to test every design thoroughly. This partnership leads to constant product improvements through material testing and analysis.

Your racks need regular checkups to stay safe. PUWER rules classify pallet racks as work equipment that needs proper care. A dedicated Person Responsible for Racking Safety (PRRS) should watch over proper use and spot damage early.

AR racks adapt easily to your needs. The system gives you:

AR racks work great beyond warehouses, too. You’ll find them in retail displays, home storage, offices, trade shows, and even bike storage. This flexibility makes them worth the investment, no matter what business you run.

The quickest way to design a warehouse depends on smart layout choices that optimise both space usage and operations. Your AR 2 Bay Pallet Racking setup will work better when you plan it carefully.

The right aisle width plays a vital role in balancing storage density with smooth operations. Your choice of forklift will affect this decision by a lot— counterbalance forklifts just need 12-14 feet, reach trucks work with 8-10 feet, and specialised Very Narrow Aisle (VNA) equipment can work in just 5-7 feet of space.

The simple formula you should use to calculate minimum aisle width is: Minimum Aisle Width = Forklift Clearance + Load Width + Pallet Overhang. This calculation will give a safe space for movement while maximising storage.

Warehouses that want to save space can get about 50% space utilisation with narrow aisles compared to 40% with standard wide aisles. This small difference adds up to big storage gains in bigger facilities.

The Pareto principle applies to most warehouses – 20% of inventory creates 80% of volume. So, when you put these fast-moving items near shipping and packing areas, you cut down travel time and speed up order completion.

Smart slotting helps you keep improving by moving products based on how often people buy them. This way, popular items stay in the best spots as sales patterns change.

AR 2 Bay Pallet Racking systems work best with specific measurements – a 2250mm bay width fits two pallets side-by-side at 1000mm width, while a 2700mm bay width works for two pallets at 1200mm width. This setup makes picking easier and keeps all items accessible.

Vertical space often goes unused in warehouses. The right pallet racking solutions can double your capacity or more by using empty ceiling height. Here’s how to make the most of vertical storage:

These strategies with AR 2 Bay Pallet Racking will help you store more without expanding your building’s footprint.

Companies worldwide are seeing amazing results with AR pallet racking systems customised to their operations. These ground applications show how adaptable and effective the system can be.

DOSSIN Entrepôts, a French food industry storage specialist, revolutionised their operations with AR PAL Adjustable Pallet Racking. Their implementation spanned 36,000 m² across three cells and created storage space for 66,000 pallets. The solution allowed them to store items up to 12.20 m high, with narrow aisles that maximised space usage.

CCL S.A. in Colombia boosted their warehouse management efficiency by combining Adjustable Pallet Racking with Carton Flow Rack Systems. The project added 3,536 new positions and reinstalled 960 positions. This created an economical solution to store beauty and personal hygiene products.

The textile sector has also reaped benefits from AR Pallet Racking. Grup Sevica’s new 5,000 m² warehouse now holds 3,500 pallets through adjustable pallet racking and 500 carton flow rack levels that streamline picking operations. The system’s versatility helps handle garment logistics’ unique challenges.

AR Pallet Racking’s success reaches many industries because it maximises surface area and height while adapting to different products’ physical needs. The system makes it easier to locate and access each load unit directly, which gives excellent control of stored items.

Importadora Bicimoto in Chile streamlined its operations with 2,380 pallet positions that reach 10,000 mm high. Norbord Europe upgraded their engineered wood products facility with 1,272 pallet spaces that feature timber decking and anti-collapse mesh screens for better safety.

These implementations show how AR 2 Bay Pallet Racking provides custom solutions for different operational needs. This makes it a smart investment for businesses looking to optimise their warehouse efficiency.

AR 2 Bay Pallet Racking maximises vertical storage space, improves picking efficiency, enhances inventory visibility, and complies with strict safety standards. It’s a versatile solution that can significantly increase storage capacity without expanding your facility’s footprint.

This racking system is designed with safety as a priority. It complies with SEMA guidelines, features robust structural integrity, and supports the installation of safety mechanisms like column protectors and anti-collapse mesh. Regular inspections are also recommended to maintain optimal safety.

Yes, AR 2 Bay Pallet Racking is highly adaptable. It can accommodate various unit loads and forklifts, allows for quick assembly and reconfiguration, and has been successfully implemented across diverse sectors, including food storage, textile, and engineered wood products.

This system creates organised, clearly defined storage locations that support real-time inventory tracking. When integrated with inventory management systems, it can significantly improve inventory accuracy, reducing both stockouts and overstock situations.

When planning aisle widths, consider your forklift type, load width, and pallet overhang. The basic formula is: Minimum Aisle Width = Forklift Clearance + Load Width + Pallet Overhang. Narrow aisle configurations can achieve higher space utilisation compared to standard wide aisle layouts.